Pre-Painted Galvanized Iron (PPGI) Cleanroom Wall Panels – A small change that can make a difference!

The word ‘sustainability’ has, of late, come to gain unprecedented and indisputable prominence in almost all spheres of human life across the world. It has made everyone sit up and acknowledge the related global concerns. It has also lent us a sense of purpose and responsibility for addressing our present-day needs with enough sensitivity to take care of the presumably compelling, uncompromising future needs. However, sustainability will find its true meaning only when it is actually translated and made to evolve into meaningful futuristic actions. These actions can be as simple as connecting with the environment, being eco-friendly in our approach and taking up effective and sustainable practices that minimize adverse environmental impact.

In an industry like pharma engineering, which is an essential and crucial need for enabling the development of pharma and healthcare projects, there has been a quest for sustainable building materials that can benefit the environment and construction projects alike. 

In this light, Fabtech takes the best advantage of pre-painted galvanized iron (PPGI) partition walls by using it as an innovative and eco-friendly solution. These walls offer several advantages over traditional construction methods, including reduced environmental impact, enhanced energy efficiency, and improved indoor air quality.

Through this blog, we would like to give you an insight into the environmental benefits of incorporating PPGI cleanroom wall panels in the cleanroom system and explain why they are a promising choice for sustainable construction projects.

• Resource Conservation – Pre-painted galvanized iron partition walls contribute to resource conservation in multiple ways. Firstly, the manufacturing process of PPGI involves coating galvanized iron with a layer of paint, which increases the durability and lifespan of the material. This longevity reduces the need for frequent replacements, minimizing resource consumption over time. Additionally, PPGI is often made from recycled or recyclable materials, reducing the demand for virgin resources and diverting waste from landfills.

• Energy Efficiency – PPGI partition walls play a significant role in improving energy efficiency in buildings. These walls have excellent insulation properties, effectively reducing heat transfer and minimizing the need for excessive heating or cooling. By creating a thermal barrier, PPGI partition walls help maintain a comfortable indoor environment while reducing energy consumption. Consequently, buildings with PPGI partition walls require less energy for temperature regulation, resulting in lower carbon emissions and reduced reliance on fossil fuels.

• Indoor Air Quality – Indoor air quality is crucial to building design and occupant health. PPGI partition walls contribute positively to indoor air quality by minimizing the use of volatile organic compounds (VOCs) commonly found in traditional wall paints. PPGI walls come pre-painted with low or zero-VOC coatings, reducing the emission of harmful chemicals into the indoor environment. This results in improved air quality, reducing the risk of respiratory issues and enhancing the overall well-being of occupants.

• Waste Reduction and Recycling – PPGI cleanroom wall panels promote waste reduction and recycling throughout their lifecycle. During manufacturing, PPGI often incorporates recycled materials, reducing the demand for new resources and diverting waste from landfills. Furthermore, the long lifespan of PPGI walls minimizes the frequency of replacements, reducing construction waste generation. When a PPGI wall eventually reaches the end of its life, it can be recycled and used as raw material for new products, further closing the material loop and reducing the undesirable environmental impact.

• Durability and Resistance – PPGI partition walls offer exceptional durability and resistance to environmental factors. The galvanized iron core provides robustness, while the pre-painted coating enhances corrosion resistance, protecting the material from degradation over time. The longevity and resistance of PPGI walls reduce the need for maintenance, replacements, and repairs, thus minimizing the overall environmental impact associated with building maintenance and construction waste.

• Versatility and Design Options – PPGI partition walls offer architects and designers a wide range of options for creative expression. These walls can be easily customized in colour, finish, and texture, allowing for versatile design choices to suit various architectural styles. The flexibility of PPGI walls promotes architectural innovation while ensuring sustainability, providing a visually appealing and environmentally friendly solution for partitioning spaces.

A Find for the Pharma Industry

Pre-painted galvanized iron (PPGI) cleanroom wall panels offer not only a range of environmental benefits but also present numerous advantages specifically tailor-made to the pharmaceutical industry. These walls provide a versatile, efficient, and hygienic solution for pharmaceutical facilities, ensuring compliance with regulatory standards and optimizing operational processes. 

In essence, these partition walls contribute to improved productivity, cleanliness, and overall success in pharmaceutical manufacturing and research in the following ways:

• Cleanroom Compliance – Maintaining stringent cleanliness standards is paramount in the pharmaceutical industry. PPGI partition walls are designed to meet cleanroom requirements, providing a controlled environment for manufacturing and research activities. These walls have smooth surfaces with no cracks or crevices, minimizing the potential for microbial growth and ensuring easy cleaning and disinfection. The non-porous nature of PPGI walls prevents the accumulation of particles and contaminants, ensuring a sterile and controlled workspace.

• Contamination Control – Contamination control is critical in pharmaceutical facilities to ensure the integrity and safety of products. PPGI cleanroom wall panels offer excellent contamination control by acting as a barrier against dust, allergens, and airborne particles. Their tight seals, combined with specialized gasket systems and prevention of infiltration of contaminants into sensitive areas, are effective answers to clean air solutions. This reduces the risk of cross-contamination and maintains the purity and quality of pharmaceutical products.

• Flexibility and Adaptability – PPGI partition walls provide flexibility and adaptability to meet the evolving needs of the pharmaceutical industry. These walls can be easily reconfigured, allowing quick and efficient layout modifications to accommodate changing production requirements. The modular nature of PPGI walls enables easy integration of utilities, such as HVAC systems, electrical wiring, and plumbing, without compromising cleanliness or structural integrity. This flexibility enhances operational efficiency and facilitates the implementation of lean manufacturing principles.

• Fire Resistance and Safety – Fire safety is a crucial consideration in pharmaceutical facilities due to the presence of flammable materials and sensitive equipment. PPGI partition walls offer excellent fire resistance, acting as a barrier against the spread of fire and smoke. The galvanized iron core provides structural integrity and high fire ratings, ensuring the safety of personnel, products, and critical equipment. By installing PPGI partition walls, pharmaceutical companies can enhance workplace safety and meet fire safety regulations.

• Noise Reduction – Pharmaceutical facilities often house noisy operations, including machinery, equipment, and ventilation systems. PPGI partition walls have sound insulation properties, effectively reducing noise transmission between different areas. This feature creates a more comfortable and productive working environment, minimizing distractions and promoting employee well-being. Reduced noise levels also contribute to improved accuracy during precision manufacturing processes and support optimal research conditions.

• Cost Efficiency – PPGI puf panels offer cost-saving benefits to the pharmaceutical industry. Their modular design allows easy installation and reconfiguration, reducing construction time and labour costs. Additionally, PPGI walls have a long lifespan and require minimal maintenance, resulting in lower operational and maintenance expenses over time. The durability and resistance of PPGI walls minimize the need for frequent repairs or replacements, ensuring long-term cost efficiency for pharmaceutical companies.

Thus, the pre-painted galvanized iron (PPGI) partition walls present numerous advantages for the pharmaceutical industry, aligning with the industry’s unique requirements for cleanliness, contamination control, flexibility, safety, and noise reduction, along with cleanroom cost efficiency. Moreover, they also effectively exemplify sustainable construction practices. Their resource conservation, energy efficiency, improved indoor air quality, waste reduction, and recycling properties make them an environmentally friendly choice for partitioning spaces.

By utilizing PPGI cleanroom wall panels in conventional or mobile cleanroomwall systems, pharmaceutical companies can optimize their operations and ensure compliance with regulatory standards and also play a vital role in reducing the ecological footprint of the construction industry, creating a safe and productive environment and contributing to a greener future. 

Amid the climate crisis, Fabtech is stepping up to bring a change by building health capabilities which answer the present healthcare needs and embarking upon sustainable solutions like PPGI outer panels that ensure uncompromised future needs. 

But won’t it make a greater difference when we all step up to fight the climate crisis?

Reach out to our experts to get started.