Navesta, Sri Lanka - Unlocking Opportunities Amid Lockdown
During the pandemic lockdown, uncertainty gripped everyone, and each step forward came with caution. At Fabtech, we pride ourselves on delivering solutions rooted in safety, sterility, and precision. In those challenging times, our work became more than just technical expertise—it was a life-saving mission. Our commitment to these values not only guided us through the uncertainty but also kept our spirits high.
A Project with Purpose
In the midst of this, we were awarded a pivotal project - establishing an R&D facility for Navesta in Sri Lanka. This facility was Sri Lanka's first plant for granulation production in tablets and capsules with low relative humidity (RH) levels. To meet the unique requirements, we proposed comprehensive solutions for cleanroom systems and HVAC.
Cleanroom Systems - Ensuring Precision in Production
Our cleanroom systems were designed as controlled environments tailored to meet stringent cleanliness levels crucial for granulation production. By carefully balancing filtration, airflow, and climate regulation, we ensured that product quality met the highest standards, with minimized contamination risks. With these systems, Navesta’s facility could achieve the quality benchmarks required for advanced manufacturing and research, even in challenging low-RH conditions.
HVAC Systems - The Backbone of Environmental Control
The HVAC systems were essential clean air solutions to maintain optimal temperature, humidity, and airflow within the cleanroom. Fabtech’s high-performance HEPA filter for laminar air flow allowed for consistent removal of contaminants, reducing cross-contamination, microbial growth, and electrostatic discharge—factors critical to product integrity. By creating stable, contaminant-free conditions, the HVAC systems empowered Navesta’s facility to support high-quality, reliable production and research.
Overcoming Obstacles, One Step at a Time
During those unprecedented times, stringent safety protocols became an absolute necessity. To address the challenges posed by the COVID-19 pandemic, we took innovative measures to protect our team and client alike. A key step involved obtaining special permissions from government authorities, allowing us access to charter air services. Recognizing the critical importance of timely project execution amid widespread service disruptions due to the pandemic, we arranged for our team to travel on chartered flights. This approach provided adequate space for social distancing during travel, enabling us to maintain the highest safety standards and minimize risks associated with crowded commercial flights.
Our commitment to health extended beyond travel logistics. As a team, we diligently adhered to quarantine procedures and regular RT-PCR testing to ensure we could self-monitor and detect any health concerns early on. This proactive approach was a key factor in preventing COVID-19 cases within our ranks, allowing us to consistently meet project timelines without compromising anyone’s health.
Despite significant supply chain delays and government-imposed restrictions in Sri Lanka, our team rose to the challenge, managing disruptions by coordinating closely with local and international suppliers to secure timely deliveries of essential materials and equipment. Our adaptability and meticulous planning enabled us to complete the project within the ambitious one-year timeline.
In addition to the operational challenges, we successfully secured local government approvals for trial batches in the Research & Development (R&D) facility. This critical milestone laid the groundwork for future success and helped streamline the path for new product development within the facility.
A Smooth Sail Amidst Rough Seas
In the face of immense hurdles, this project sailed through successfully, a true testament to our resilience and expertise. Today, the Navesta facility operates smoothly and efficiently, and we extend our gratitude to Navesta for their unwavering support during these trying times.
Navesta, Sri Lanka – Unlocking Opportunities Amid Lockdown